What is Predictive Maintenance?

For a long time, manufacturers' equipment maintenance plans were predicated on time. When determining when to do maintenance, they used to consider the age of the machine. As equipment ages, it demands more maintenance.

But, IoT has opened the door to many new possibilities. One of the most innovative ways to use the IoT is predictive maintenance in industrial plants.

IoT-based predictive maintenance makes better use of current assets by making it possible to predict when machines will break down and by reducing maintenance worries.

It can assist in determining what internal and external reasons are creating delays and what efforts must be there to resolve these issues.

What is Predictive Maintenance for IoT?

IoT predictive maintenance helps keep a system running well by predicting possible problems.

IoT predictive maintenance can be defined by looking at a production system in real time and trying to guess when and how a problem could happen in one of its parts.

Now is the time to look for problems and fix them before they happen. Thus, it is in demand.

The IoT makes predictive maintenance more accurate and useful. So, it has a lot of benefits for the manufacturing industry as a whole.

Aims of Predictive Maintenance

Predictive maintenance is a way for a company to increase its efficiency and output while paying less for regular care of equipment. It ensures that assets get the least service interruptions by determining when repairs will be needed.

The other main goal is to reduce unplanned repairs and machine downtime compared to traditional methods. It is a more advanced form of preventive maintenance because it tries to find problems in machines long before they break down.

Advantages of Predictive Maintenance Using IoT

Lessening the Frequency of Costly Repairs

Unexpected equipment failure might throw off your maintenance budget. Maintenance planners may set checks and fixes in advance using data collected from the Internet of Things.

Improved Stability of Assets

Machine downtime may be anticipated and avoided, maximizing machine use and saving the business money.

Machines Last Longer

It enables constant machinery monitoring, allowing for the prompt replacement of worn or damaged parts. Machine lifespans may be maximized by being proactive about maintenance and repairs.

Increased Conformity and Protection for Employees

Monitoring using parameters and flagging hazards may pose dangers to employees if left unresolved. It is made possible using IoT-based predictive maintenance.

Predictive Maintenance using IoT: How to Get Started?

The benefits are already well established in extending asset life, decreasing asset downtime, and cutting down on unscheduled care. You have also gained a grasp of the parts required to create a predictive maintenance system based on the IoT. If you want to install predictive maintenance using IoT in your manufacturing organization, here's how −

Establish which Assets need Preventative Maintenance

You should know that not every piece of machinery needs predictive maintenance. Think about how much it would change if a specific equipment or building never broke down. You can use this information to know the assets that will benefit the most from preventive maintenance based on IoT. There is a way to rank the listed holdings based on how much money the company has lost because of downtime in the past. If you do this, you can quickly start using the Internet of Things for predictive maintenance on your most important assets.

Pick the proper piece of software

Selecting the best predictive maintenance solutions from the hundreds of available options may be daunting. If you're looking for a CMMS or anything similar, browse different categories for predictive maintenance and CMMS.

Effectively Using Internet of Things Predictive Maintainance

It is best to start with IoT predictive maintenance on a small scale. You should test the system on just one thing first to see how it works in your business.

Second, collect data on how well your assets are doing and integrate your program with solutions for predictive maintenance. Sensors help to collect data, send it wirelessly to a central location in the cloud, and store it there.

The system will use machine learning and complex algorithms to determine your asset's status. Your maintenance staff will look at this information to predict when something might break down.

As you learn more about your pilot project, decide if the predictive maintenance system suits your model. If the results are what you were hoping for, you could use the same method on more of your company's resources.

You will need help with the technical details to focus on your business strategy as you move to an enterprise-wide predictive maintenance system. IoT platforms make this as easy as possible.


Predictive maintenance is a great way to ensure that your assets are used well. It saves you time and money by letting you know before a breakdown happens.

The system does this by checking your computer's health in real-time and sending you updates on its performance that point out any parts that may need to get fixed.

Predictive maintenance's benefits are −

  • Lower costs.

  • More money in the bank.

  • Less downtime in production.

  • Longer equipment life.

We know how hard it can be to start something new. At every step, success and failure depend on how much and how well you know.