Standard Ratings of Substation Equipment



Read this chapter to get a good understanding of the standard ratings of major equipment used in MV (Medium-Voltage) or EHV (Extra-High Voltage) substations. It is extremely important to select a proper equipment based on standard ratings to design a reliable MV or EHV substation. In India, it is a standard practice to follow guidelines from the Indian Standards (IS) and the International Electrotechnical Commission (IEC).

Standard Ratings of Substation Equipment

This chapter will provide a practical overview of standard ratings of major electrical equipment used in MV or EHV substations. Electrical design engineers can refer this chapter as a guide to make informed design decision for selecting substation equipment.

In this chapter, we will cover the standard ratings of the following substation equipment −

  • Current Transformer (CT)
  • Potential Transformer (PT) or Capacitive Voltage Transformer (CVT)
  • High Rupturing Capacity (HRC) Fuse
  • Distribution / Power Transformer
  • Switchgear

Standard Ratings of Current Transformers

Current Transformer, commonly known as CT, is an instrument transformer used to reduce high primary currents to a safe low value, usually 1 A or 5 A. CTs are used in substations for metering, protection, and control applications. Selection of correct CT rating ensures accurate measurement and reliable relay operation.

The following table highlights the standard ratings of CTs used in MV and EHV substations in India −

Specification MV Substation CT (Up to 33 kV) EHV Substation CT (66-765 kV)
Primary current As per equipment/line rating. As per equipment/line rating.
Secondary current 1 A or 5 A 1 A or 5 A
Accuracy class For metering CTs – 0.2 and 0.5
For protection CTs – 5P10, 10P20
For metering CTs – 0.2s
For protection CTs – 5P20, PX, PS
Burden 5 to 30 VA 15 to 60 VA
Typical CT ratios used (A) 100/5, 200/5, 400/5, 600/5, 800/5, 1000/5, 1200/5, 1500/5, 2000/5 800/1, 1200/1, 1500/1, 2000/1, 3000/1, 4000/1, 6000/1 A

For example, a substation has 220 kV system voltage and line current of 2000 A, then we can use a CT for metering and protection with standard ratings of 2000/1 A, 30 VA, 0.2s (metering), and 5P20 (protection).

Standard Ratings of Potential Transformers

Potential Transformer, commonly called as PT or VT, is another special type of transformer used in electrical substations for metering and protection applications. PT converts the very high voltage of system to a standard low value, usually 110 V phase-to-phase or 63.5 V phase-to-neutral.

Note: In medium voltage substations, an inductive PT is used, while in high voltage substations, a capacitive voltage transformer is used.

The standard ratings of key technical specifications of a potential transformer are given in the following table −

Specification MV Substation PT (Up to 33 kV) EHV Substation PT (66-765 kV)
Type Inductive PT Capacitive Voltage Transformer (CVT)
Primary voltage As per system voltage such as 11 kV and 33 kV. As per system voltage such as 66 kV, 132 kV, 220 kV, 400 kV, 765 kV.
Secondary voltage 110 V line voltage or 63.5 V phase voltage 110 V line voltage or 63.5 V phase voltage
Accuracy class For metering PT – 0.2 and 0.5
For protection PT – 3P and 6P
For metering PT – 0.2
For protection PT – 3P and 6P
Burden 10 to 50 VA 50 to 200 VA
Typical PT ratios used (A) 11 kV/110 V, 33 kV/110 V 132 kV/110 V, 220 kV/110 V, 400 kV/110 V, 765 kV/110 V

For example, in a 400 kV substation, we can use a 400 kV/110 V, 200 VA CVT of class 0.2 accuracy.

Standard Ratings of HRC Fuse

HRC (High Rupturing Capacity) fuses are most widely used types of fuses in low and medium voltage substations or electrical systems for protecting transformers. But they are not employed in high-voltage or extra-high voltage substations, where circuit breakers are essentially required.

The following table provides standard ratings of key technical specifications of HRC fuses −

Specification MV Substation (up to 33 kV)
Rated voltage 3.3, 11, 33 kV
Rated current 6.3 A to 315 A
Breaking capacity 31.5 kA/40 kA

Note − In EHV substations, the fault levels are too high and essentially require circuit breakers with protective relays, hence these substations do not use HRC fuses.

Standard Ratings of Distribution and Power Transformers

Distribution transformers are mainly used in LV and MV systems to reduce high voltages to a low value suitable to supply load. The distribution transformers mainly reduce 11 kV or 33 kV voltages to 440 V voltage.

On the other hand, power transformers are larger transformers that can handle huge amount of electric power at very high voltages usually from 66 kV to 765 kV. The power transformers are mainly used in grid substations or generating stations.

The following table provides standard ratings of major technical specifications of distribution and power transformers −

Specification MV Substation (Up to 33 kV) EHV Substation (66-765 kV)
Transformer type Distribution Transformer Power Transformer
Power rating 25, 63, 100, 160, 200, 250, 315, 400, 500, 630, 750, 1000, 1250, 1600, 2000, 2500 kVA 5, 10, 20, 50, 100, 160, 315, 500, 1000 MVA.
Primary voltage 11 or 33 kV 132, 220, 400, 765 kV
Secondary voltage 415-440 V 33, 132, 220, 400 kV
Cooling method ONAN (up to 2000 kVA) and ONAF (above 2000 kVA) ONAN, ONAF, OFAF, ODAF
Vector group Dyn11 YNd1, YNd11, YNyn0

Standard Ratings of Switchgear

Switchgear is a group of equipment that includes circuit breakers, isolators, and ring main units. The table given below provides key standard ratings of switchgears used in medium voltage and EHV substations −

Specification MV Substation (Up to 33 kV) EHV Substation (66-765 kV)
Circuit breaker type Vacuum circuit breaker and SF6 in RMUs. SF6 circuit breakers
Rated current 630, 1250, 2000, 2500, 3150 A 5, 10, 20, 50, 100, 160, 315, 500, 1000 MVA.
Breaking capacity 16, 25, 31.5, 40 kA 132, 220, 400, 765 kV
Basic insulation level For 11 kV, 25 kV/75 kVp
For 33 kV, 70 kV/170 kVp
For 132 kV, 275 kV/650 kVp
For 220 kV, 460 kV/1050 kVp
For 400 kV, 680 kV/1425 kVp
For 765 kV, 1550 kV/2400 kVp

Conclusion

In this chapter, we covered the details of all the major equipment of MV and EHV substations and their standard ratings. It is recommended that the electrical design engineers refer to IS/IEC standards, DISCOM or power company specifications, and future load growth and fault levels to design a reliable electrical substation.

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