Off-shore Manufacturing


Any nation’s textile industry is fuelled by its ability to manufacture clothing. Nowadays, clothing manufacturers offshore their manufacturing processes to benefit from lower prices. The textile sector of that nation loses one of its key markets as the process is moved abroad. However, manufacturers try to cut labour expenses in order to achieve pre-season product margins. Therefore, a crucial deciding factor in a sourcing decision is the cost of wholesale goods. Offshoring is thought to be a win-win situation where businesses reduce their overhead and lessen personnel management issues by doing so. Countries that adopt these offshoring duties gain more job opportunities.

Based on the overall costs and a number of other variables involved in both processes, it is possible to decide whether or not to offshore the production activities. For instance, the labour expenditures represent 3% of the retail price of the clothing in a Los Angeles clothing company with 1,500 employees. The logistics expenses, however, may outweigh the benefits from cheap salaries if the same process is offshored.

Understanding Off-Shore Manufacturing in the Apparel Sector

The process of turning a fashion designer’s creative prototype into a high-quality garment is essential to the production of clothing. When the manufacturing is done overseas, this is not possible. Expertise in product development is likely to be lost. Innovative designers would have no place for their ideas if manufacturing was off-shored. The main problem with outsourcing the production of apparel is finding the right items when a particular trend is at its height. The company will be left with a large stock lot of out-of-date clothing if the shipment arrives after the change in fashion trends.

Maintaining competition is essential for company success. Retailers therefore attempt to lower inventories. They keep fewer clothes on hand since fashion trends can change at any time. Retailers maintain a very small inventory of garments in order to keep up with the rapidly shifting preferences of their customers, and they anticipate prompt product delivery as soon as a new trend hits the market. Lead times increase as a result of the offshoring process, making speedy delivery unfeasible. Both customers and sellers benefit greatly from quick response times. However, consumers do not desire to spend additional money for the same thing. Therefore, the manufacturer must balance both factors so that clothing is immediately available at a lower price.

Advantages of Offshore Manufacturing

The decrease in operational costs is the main advantage of offshore manufacturing. Although many offshore nations have lower labour costs than the US, this does not indicate that their overall expenses are lower than those in countries that are closer to the US, like Mexico. In many cases, you can find equivalent costs in nearby nations without having to pay for international freight. Due to the fact that many raw materials are imported, offshore producers may also have access to less expensive raw resources. This can shorten delivery times and cut expenses. Keep in mind that components needed for some products, like those used in technology, frequently come from suppliers abroad.

The Drawbacks of Offshore Manufacturing

Offshore manufacturing is not without risk, despite the advantages of cheaper prices and superior goods. Finding the ideal offshore manufacturing partner is frequently the biggest challenge. Language and cultural limitations that arise from outsourcing manufacturing can also make it challenging to build partnerships based on trust and create an effective communication channel. Without understanding the cultural and social standards of each nation, you risk missing crucial details or perhaps offending the manufacturer. Quality control can be more difficult when products are manufactured abroad. Finding a trustworthy manufacturer is one thing, but ensuring that the quality always meets your standards is an entirely different animal.

Evolution

In the industrialised world, job migration began at least in the 1960s and has persisted ever since. It was principally defined by the relocation of factories from industrialised to developing nations. The developed world has structurally changed from an industrial to a post-industrial service society as a result of outsourcing and factory closures. During the twentieth century, declining transportation and communication costs, combined with widening wage disparities, made increased offshore business from wealthier to less fortunate nations financially feasible for many businesses. Additionally, as the Internet expanded, particularly with regard to fiber-optic intercontinental long-haul capacity and the World Wide Web, “transportation” costs for many different types of information work decreased to almost nothing. Numerous new job categories are being offshored as a result of the development of the Internet, including call centers, computer programming, reading medical data from X-rays and magnetic resonance imaging, medical transcription, income tax preparation, and title searching.

Ireland was one of the EU’s poorest nations prior to the 1990s. Due to Ireland’s relatively low corporate tax rates, US corporations started offshoring their intellectual property for software, electronics, and pharmaceuticals to Ireland for export. This contributed to a “boom” in high technology, which made Ireland one of the richest EU nations. The North American Free Trade Agreement (NAFTA) became operative in 1994. Negotiations are frequently challenging due to widespread worries about unequal bargaining power, risks, and benefits. As a result, the plan to establish free trade areas (such as the Free Trade Area of the Americas) has not yet been successful. In 2005, offshoring of skilled labor, also known as knowledge labor, increased significantly from the United States, adding to mounting concerns about job losses.

Conclusion

In terms of economics and society, offshoring in the textile and apparel industries is crucial because it gives countries the chance to experience sustained economic growth in those nations that have the right institutions and policies in place to maximise the dynamic effects of textiles and apparel. In the short term, offshoring in the textile and apparel industries creates income, jobs, and foreign currency receipts, especially for women. Offshoring jobs, however, does not just have advantages; it also opens up issues like inadequate oversight. It has been discovered on numerous occasions that companies operating in one country are connected to operations in another country that act unethically or even illegally. Typically, the company that offshored the jobs denies knowledge of such practices. Whether this is true or not, customers might not care in some cases and instead decide not to support the business. In conclusion, it is evident that the process is not going as smoothly as it could. Offshoring in the textile industry is causing a number of issues, despite the fact that it has numerous advantages for both developed and developing nations.

Updated on: 20-Dec-2022

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